CYY-LK2 Pre-furnace Molten Iron Thermal Analyzer

CYY-LK2 is a pre-tap molten iron thermal analyzer designed for foundries to monitor iron composition at the furnace before pouring. This device belongs to the pre-tap iron thermal analyzer category and uses thermal analysis to rapidly determine carbon, silicon content, and other thermal parameters of molten iron.

In cast iron production, analyzing the molten iron composition before pouring is a critical step to ensure casting quality. The carbon and silicon content in molten iron directly affects: - Type of cast iron (gray, ductile, white) - Mechanical properties of the casting - Post-casting machinability - Defect rate

CYY-LK2 provides a rapid analysis of molten iron composition in up to 240 seconds. The results enable operators to adjust composition before the furnace in real time, reducing defect rates and improving production efficiency.

Display and print results

CYY-LK2 has two result display formats:

1. LED Display: 4-digit LED display with digit height of 50 mm. The operator can press the button to display CEL, C%, or Si%. Pressing the cycle button sequentially displays all parameters.

2. Embedded thermal printer: The device features an embedded thermal printer that automatically prints full English results, including measured temperature, carbon content, silicon content, carbon equivalent, hardness estimation, tensile strength, and other parameters. If the paper runs out, printing stops but the LED display remains unaffected.

What is a liquid iron thermal analyzer?

The molten iron thermal analyzer is an advanced testing device used in foundries to analyze the solidification behavior of molten metal.

Unlike traditional laboratory testing methods that require longer preparation times, thermal analysis provides rapid, direct insights at the furnace site.

During measurement, a small amount of molten iron is poured into the thermal analysis cup equipped with a thermocouple. The device records temperature changes during cooling and generates a cooling curve.

Based on this curve, the system calculates key metallurgical parameters related to: - Carbon content - Silicon content - Carbon equivalent - Eutectic reaction - Solidification behavior - Casting quality assessment

Why is thermal analysis critical in iron foundries?

The quality of cast iron depends heavily on the composition of the molten metal and its solidification characteristics.

Before pouring, the foundry must verify: - Is the carbon equivalent within the required range? - Is graphite formation appropriate? - Is the molten iron quality stable? - Do the castings meet the required mechanical properties?

CYY-LK2 provides fast feedback, allowing operators to adjust the batch before casting.

This helps reduce: - Shrinkage defects - Porosity issues - Incorrect graphite structure - Casting scrap rate - Production waste

Main functions of the liquid iron analyzer CYY-LK2

Analyze cooling curve

CYY-LK2 automatically records the cooling curve of molten iron and analyzes characteristic temperature points during solidification.

Key parameters include: - Liquidus temperature (TL) - Eutectic temperature - Solidus temperature - Undercooling characteristics - Carbon equivalent (CEL)

Measure carbon equivalent

Carbon equivalent is one of the most critical indicators for cast iron production.

The system helps operators monitor: - Carbon levels - Silicon impact - Solidification trends

This enables better control over: - Gray cast iron - Ductile (nodular) cast iron - Malleable cast iron

Metal quality assessment

The analyzer provides valuable information to evaluate: - Molten iron condition - Graphite formation trends - Casting stability - Predicted mechanical properties

Advantages of the liquid cast iron thermal analyzer CYY-LK2

Pre-heat furnace test

No need to wait for lab analysis.

Operators can quickly receive results during production.

Simple to operate

Simple measurement process: - Place the thermal analysis cup - Pour molten iron sample - Wait for automatic analysis - Read results

No professional lab skills required.

Cost-effective alternative to laboratory equipment

Compared to expensive laboratory equipment, thermal analysis offers: - Lower investment costs - Lower maintenance costs - Faster production feedback

Designed for casting environments

CYY-LK2 features: - Dustproof design - EMI protection - Portable structure - Stable operation in industrial environments

Applications of Molten Iron Thermal Analyzer

The CYY-LK2 thermal analysis system is suitable for: - Gray iron foundries - Ductile iron foundries - Automotive casting plants - Pipe casting plants - Valve manufacturers - Machinery casting companies - Steel and metal processing plants

Frequently Asked Questions about Liquid Iron Thermal Analysis Instruments

What does the molten iron thermal analyzer measure?

The thermal analyzer measures temperature changes during the cooling of molten iron and calculates key metallurgical parameters such as carbon equivalent, liquidus temperature, and solidification characteristics.

Why do foundries use thermal analysis?

The foundry uses thermal analysis to monitor molten iron quality before casting, reducing defects and improving production consistency.

Can CYY-LK2 test ductile iron?

Yes. CYY-LK2 is compatible with gray iron, ductile iron, malleable iron, and other cast iron applications.

Is CYY-LK2 compatible with pre-furnace operations?

Yes. The device is specifically designed for pre-furnace testing environments.

About Changyouyi Instrument

Changyouyi Instrument specializes in the research, development, and manufacturing of intelligent casting inspection equipment.

Our products help global foundries improve molten metal quality control with reliable thermal analysis technology.

We provide: - Professional manufacturing - OEM/ODM services - Technical support - Global export services